Plastic stamping and Die cutting Services

Great pricing and fast turnaround on plastic production and insulation components.

red, black, grey, and brown plastic stamping parts | Plastic stamping

What is Plastic Stamping?

The plastic stamping process uses a punch press to cut shapes from extruded plastic sheets or other non-metallic materials with various dies. The ability to apply different pressures during plastic stamping enables manufacturers to create extremely thin stamped plastic parts. Common products made through this process include washers, gaskets, and other insulators, but it can also produce a wide variety of other flat shapes.

Jaco is Your Plastic Stamping Solution

Jaco provides custom plastic stamping of non-metallic production components. Our plastic stamping presses range from 18 thru 60 ton, which allows Jaco to stamp up to the maximum thickness possible from Micarta® high-pressure laminates, polyester, nylon, and a broad range of electrical insulating materials. Jaco supplies custom plastic parts for a variety of industries – from aerospace to small appliance manufacturers.

We tackle the complex projects most won’t even quote. Trust us with your custom plastic stamping.

High-speed precision die and stamping presses combined with our knowledgeable technical staff allow us to provide the highest quality stamped plastic components in the shortest time possible and offer them at a competitive price. When precision is paramount, rely on Jaco Products.

Talk to the Plastic Stamping Experts

Our expertise is in manufacturing technically complex plastic parts.  From short-runs to high-volume, we produce the parts that others no-quote.

Precision Plastic Stamping Products

UL & NEMA Standard Electrical Insulator Components Heavy-gauge Plastic or Laminate Gaskets
High-volume Plastic Production Components Custom Stamped Plastic Production Components

Custom Engineered Electrical Insulator Products | High-temperature Insulation Stamping

As a leading precision stamping products supplier to the electrical insulation market, Jaco’s staff is unparalleled in their knowledge of insulator materials and the plastic stamping process. From the most intricate parts to the tightest tolerances and specifications, we can make your vision a reality.

Jaco’s high-tech processing provides precision die and stamping NEMA and UL approved components you can count on – consistently superior products. Nothing is too complicated or fragile for the experts at Jaco.

Specialty Non-Metallic High-Heat Washers, Gaskets, and Seals

At Jaco, we are able to manufacture any specialty plastic or non-metallic washer, gasket, or seal that you require. Our extensive inventory of washer dies allows us to quickly respond to your custom non-metallic washer application.

Non-metallic gaskets are a core focus of Jaco’s services. Through our large inventory of stock materials, we are positioning ourselves as a leading gasket manufacturer offering shorter lead-times and outstanding service. Whether you need a silicone gasket or any other type of non-metallic, laminate, or plastic gasket, consider Jaco as your gasket manufacturer. Our goal is to provide you with quality parts at competitive prices, and to tackle your most complex projects.

Plastic Materials We Work With

Jaco specializes in stamping:

  • Nomex®
  • Mylar®
  • Polyester
  • Kapton®
  • Polyamide Film
  • Vulcanized Fiber
  • FR-4
  • GPO-1
  • GPO-2
  • GPO-3
  • SG-200
  • HST II
  • Ultratrac®
thin stamped plastic parts that are orange, grey, white, and brown | Plastic stamping
thin parts from plastic sheet stampings that are black, brown, red, and grey | Plastic stamping

Matched Metal Stamping Dies Progressive Dies and Compound Dies

Jaco has in house capability to build and design a matched metal stamping die. We also maintain most stamping dies for the life of the production component. Our experienced staff is available to assist you with your stamping projects. Our extensive knowledge of engineered materials allows us to identify the lowest possible cost for your stamped plastic components. Our knowledge of precision dies and stamping allows us to design the right dies – progressive or compound – to achieve precision tolerances. When invited to participate in your plastic stampings, from the start, our technical staff can assist with material recommendations, part design, and prototypes.

More About The Plastic Stamping Process

Plastic stamping is a manufacturing process used to shape plastic materials into desired forms. It involves the use of a stamping press equipped with specially designed dies to cut or mold the plastic into specific shapes and sizes.

The process typically begins with the feeding of a plastic sheet or pellet into the stamping press, where it is heated to a precise temperature to make it pliable. Once heated, the plastic material is forced into the die cavity under high pressure, conforming to the shape of the die. Cooling systems within the press help solidify the plastic into its final shape before it is ejected from the die.

Plastic stamping is widely used in various industries for producing components such as automotive parts, electronic enclosures, and consumer goods due to its efficiency, precision, and cost-effectiveness.

Utilizing molds and dies, the process ensures consistency and quality in the final products, whether it’s intricate patterns for decorative purposes or functional parts requiring specific dimensions. Plastic stamping facilitates the creation of lightweight yet durable components, contributing to advancements in technology and everyday convenience. Its adaptability to different plastic materials enables the production of a wide array of products, ranging from consumer goods to industrial applications, showcasing its significance in modern manufacturing processes.

Plastic stamping is a vital technique in the production of specialty non-metallic high-heat washers, gaskets, and seals, offering precise customization and reliability in demanding applications. Utilizing advanced thermoplastic materials engineered to withstand elevated temperatures, plastic stamping ensures the creation of resilient components capable of enduring extreme conditions without compromising performance. By leveraging intricate molds and dies, manufacturers can produce custom plastic washers, gaskets, and seals with intricate geometries and tight tolerances, essential for sealing and insulation purposes in high-temperature environments. These components find extensive use in industries such as automotive, aerospace, and industrial manufacturing, where resilience to heat, chemicals, and pressure is paramount.

Plastic stamping not only enables the mass production of these critical components but also ensures consistent quality, contributing to enhanced safety and efficiency in various industrial processes.

The process begins with the selection of suitable thermoplastic materials, chosen based on factors like strength, flexibility, and temperature resistance, to meet the specific requirements of the end product. These materials can range from polyethylene and polypropylene to more specialized blends designed for particular applications.

Once the material is chosen, it undergoes heating to a pliable state, making it ready for shaping. The heated plastic sheet is then placed between the molds or dies of the stamping machine. The molds are precision-engineered to impart the desired shape, texture, and dimensions to the plastic material.

With the molds in place, the stamping machine applies pressure to force the softened plastic sheet into the mold cavities. This pressure ensures that the plastic conforms to the intricate details of the mold, resulting in precise and consistent shapes.

After the shaping process is complete, the plastic is rapidly cooled to solidify its form. This cooling stage is crucial for maintaining the shape and structural integrity of the finished parts. Depending on the complexity of the design and the material used, additional finishing steps such as trimming, cutting, or surface treatments may be necessary to achieve the desired final product.

Plastic stamping offers several advantages, including high production efficiency, cost-effectiveness for large volume production, and the ability to create complex shapes with tight tolerances. It finds widespread applications across various industries, from automotive and electronics to packaging and consumer goods, where lightweight, durable, and customizable plastic components are in demand.