This LED light ring is a mature delrin part that was brought in by a customer looking to lower overall costs for the component. The part required a ± 0.001″ close tolerance on id, od and between the holes. The previous plastics machine shop that produced the part had a difficult time achieving these tolerances with machining delrin. However, with our experience in machining delrin, Jaco was capable of manufacturing the LED light ring at a reduced cost.
The part is applicable in high-end inspection equipment featuring a camera taking high-speed photography for quality control. The exact hole positioning and size tolerances was critical to the performance of the inspection equipment.
Applying 5-axis CNC machining and advanced manufacturing technology, Jaco reduced the plastic part cost while holding tolerances that previous machine shops couldn’t achieve.
Jaco Manufacturing Services
As a top plastic products manufacturer, Jaco Products offers unmatched versatility with a variety of unique services. We have a team of in-house engineers who are experts in machining delrin for various different applications. We can also customize products to meet distinct application requirements. Our services include precision CNC Plastic Machining, Machining Delrin, Plastic Injection Molding, Stamping & Die Cutting, Mold & Platen Insulation, and many more!
Machining Delrin Offers Many Advantages
In addition to its initial strength and performance, delrin provides incredible moisture resistance. As a result, it is ideal for applications in wetter environments. Additionally, delrin offers resistance to hydrocarbons, solvents and neutral chemicals as well as superior dimensional stability and resilience. Delrin offers optimal performance in the following applications:
- Pump components
- Pistons and valves
- Food product forming dies
- Timing screws
- Wear strips
- Electrical insulator parts
- Gears, bearings, and bushings
- And More!
CNC Machining Delrin and Plastic
Jaco CNC plastic machining is an effective manufacturing method for the development of products for many different applications. CNC is an abbreviation for Computerized Numerical Control. This process utilizes various computerized devices to complete many manufacturing tasks. We also apply our immense experience with thermoset and thermoplastic materials to further increase the efficacy of CNC machining. Our machining capabilities include 5-axis machining,milling, routing and turning with tolerances of .0001″. We also continuously improve our machinery, technology and manufacturing methods, so we can more easily produce parts with high tolerance requirements in both small and large volume runs.
Plastic Injection Molding
Jaco Products offers unmatched expertise with all areas of injection molding. We work closely with each of our clients at every stage of the process, assisting with materials, design, prototyping and more! Furthermore, if you are uncertain of which materials you need, we can provide expert recommendations to help you decide the best material for your application. With our custom, multifaceted approach to injection molding, we can deliver high quality components with precision manufacturing to fulfill your plastic part needs.
Mold & Platen Insulation
Jaco is also a supplier of mold and platen insulation. Mold and platen insulation is an ideal method for the improvement of processing variables as well as the reduction of energy usage. Our products include high-quality press platen insulation, mold insulation and thermal insulation board. In addition to superior construction, these products offer low thermal conductivity, compression strength, processing temperatures, thickness tolerance and cost. Our platen and mold insulation also come in 17 different materials, so you can find the perfect insulation for your application.
Jaco mold and platen insulation is an effective method for improving processing variables while reducing energy consumption. We offer high-quality press platen insulation, thermal insulation board and mold insulation. These products also offer the advantages of low thermal conductivity, thickness tolerance, compression strength, processing temperatures and cost. Additionally, we offer our mold and platen insulation in 17 different materials!
Stamping & Die Cutting
This is yet another set of precision manufacturing services we offer at Jaco. We can custom engineer die-cut plastics for increased performance standards. With our steel rule die stamping, we handle maximum capacities of up to 25 tons. Our die cutting also requires less initial tool charge when compared to standard stamping services.
Why Choose Jaco Over Other Plastic Manufacturing Companies?
Jaco is a leading plastic manufacturing company, so we have the ability to offer many unique advantages:
- State-of-the-art quality control processes
- Project assistance from prototyping to the final stages of manufacturing.
- Advanced CNC manufacturing equipment for the fabrication of high-quality products with competitive pricing.
- Vendor managed inventory systems.
- Long-term professional relationships.
- Custom packaging options.
- Dedication to complete customer satisfaction for every project.
Jaco Products offers superior service variety and higher quality materials resources than our competitors. We are also more capable of completing challenging plastic manufacturing projects with even the more strict application requirements. Additionally, with an innovative manufacturing process, we can deliver custom solutions to fulfill the requirements of any application. If you are looking for a reputable company to manufacture your plastic components, you can depend on Jaco to get the job done right.